2000bph 500ml Pet Bottle Pure Water Production Line AWPBPWPL
  • 2000bph 500ml Pet Bottle Pure Water Production Line
2000bph 500ml Pet Bottle Pure Water Production Line
  • Description
Capacity

No. Bottle size  Capacity 
1 500ml  2000-3000bph


Technical process

1. Pure water treatment line
Raw water → Raw water tank → Multistage centrifugal stainless pump → Multi-medium filter → Active carbon filter → sondium-exchanger → Micro filter→Reverse osmosis → water tank → pump→Ozone generator → water tank → pump
2. Filling and Packing
Air Conveyor → Gravity filling Mono-Block → Conveyor → Lamp checker → Manual label control desk → Shrink tunnel → Ink jet data printer → Packing table → Semi-auto pack shrinking machine → Stock

Main Product Parameter


Water Treatment System



1. Raw Water Tank
Model: 3T Volume: 3m³
Material: SUS304 stainless steel—Made in china
Thickness: 0.8mm stainless steel
Dimension: ф1390×2160mm
Usage: storage water
Quantity: 1sets

2. Stainless Steel Vertical Multistage Centrifugal Pump
Model: CDL4-40
Material: Pump body stainless steel SUS304
Flow: 3-5m³/H
Flow length: 31m
Power: 0.55KW
Place of origin: Hanzhou Nanfang Special Pump Industry Co, ,Ltd.



3. Sand Filter (Multi Medium Filter)
Model: JDL-3
Height: 2200mm
Diameter: 400mm
Material: SUS304 stainless steel (Food grade)—Made in china.
Components: Water distributor, water gather, pressure gauge, filter material, valves and so on.
Filter medium: Sand
Specification: ф2mm、ф1mm、ф0.5mm、ф0.2mm
The bigger shall be put downside and the smaller shall be put upside.
Usage: It is mainly used to remove Plankton, Moss, Suspension, Colloid and so on.
Filtering volume: 3m³/h
Quantity: 1 set
Origin of medium: Lianyungang Jiangsu China
The filter is equipped with back wash system and user shall connect the pump with each filter and open relative valves to back wash.

4. Active Carbon Filter
Model: CHT-3
Height: 2200mm
Diameter: 400mm
Material: SUS304 stainless steel (Food grade) with mirror surface—Made in china.
Components: Water distributor, water gather, pressure gauge, filter material, valves and so on.
Medium: Shuck shape active carbon
Usage: It is mainly used to remove strange smell, chlorine, chloride, organic mater and heavy mental, lower color and optimize water quality.
Treating volume: 3m³/h
Quantity: 1 set
Origin of medium: Jiangsu Yixing Active Carbon Factory
The filter is equipped with back wash system and user shall connect the pump with each filter and open relative valves to back wash.

5. Sodium-ion Exchanger
Model: SNJ-3
Height: 2200mm
Diameter:400mm
Material: SUS304 stainless steel (Food grade)—Made in china.
Components: Water distributor, water gather, pressure gauge, filter material, strong acid exchanging resin, solution measurement, valves and so on.
Medium: Strong acid exchanging resin
Usage: It is mainly used to remove the calcium and magnesium ion.
Treating volume: 3m³/h
Quantity: 1 set
Origin of medium: Shanghai Dongfeng Resin product Co, .Ltd.
The filter is equipped with back wash system and user shall connect the pump with each filter and open relative valves to back wash.

6. Micro Filter
Model: JML-4
Height: 1200mm
Diameter: 340mm
Material: SUS304 stainless steel (Food grade )— Made in china
Medium: Polypropylene film 8 pieces
Filter precision: 5μm
Usage: It is mainly used to remove the tiny impurity.
Treating volume:4m³/h
Quantity: 1 set
Origin of film: Hangzhou Marine Life Research Institute
Open the filter to remove the impurity.



7. R.O device



1. Model: FSJ-2 (1st grade)

2. Usage: This device is used to remove the germs, the harmful inorganic ion, and organic ion; remove heavy metals and salt; rearrange water structure. It is the ideal equipment to make high standard pure drink water.

3. Main design data:
First grade RO≥ 3m³/H (25ºC)
Second grade RO≥2m³/H (25ºC)
Recycle rate: 70%

4. Component:

Item Component
1 American HYDRANAUTCS company's ESPAI high technology40'×40' compound film 3PCS
2 Stainless steel high pressure film shell
3 Reverse osmosis high pressure pump two sets-NAN FANG pump
First grade: capacity3 m?/H pressure: 200-250PSI
First grade: capacity 2m?/H pressure: 180-200PSI
4 All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
5 Online type pressure auto self-protection device
6 Online type electricity indicator (with stable compensation)
7 PLC control system- JAPANESE MITSUBISHI
8 System safe protecting and alarm system
9 System frame
10 Working process demonstrator 


5. Power: 1.75kw

6. Quantity: 1 set





8. Ozone generator
Model: CF98-6
Generating medium: O²
Generating volume: 6kg
Treat manner: Pipe type
Power: 0.55kw

9. Water Tank
Model: CG-2000
Volume: 2M³
Material: SUS304 stainless steel
Dimension: φ1060*2160mm
Usage: Storage and adjusting water volume
Quantity: 2sets

10. Pump
Model:N304
Materil:304stainless steel
Capacity:1-3T/H
Power:0.75KW
Qty:2 pcs

In addition: All the pre treatment filters are equipped with back wash and remove dirty mouth.


Filling & Packing system

1. Gravity filling Mono-Block



No Equipment name Technical parameter Qty Price
1 Air conveyor 1. Model: FS-I
2. Material: Stainless steel SUS304, made in china
3. Length: 3m
4. Manner of bottle inputting: Bottle handling with air delivering.
5. Power of motor: 0.75KW
1
Set
 
2 Filling 3-IN-1 machine main body 1. Model: XGF12-12-5
2. Capacity: 3000B/H (500ml PET standard bottle)
Material: The material which contact directly with the liquid is the SUS304 (Food grade), made in china. The transmission mechanism and the gear are equipped with firing A4 carbon steel.
3. The 3-in-1 is mainly used to fill pure water, Mineral water.
4. Characteristic:

5.Disposition :
5.1. The all machine applies bottle handling technical and the filling valves go up-down when filling, which make sure the bottle filling goes stable, reliable during high speed. The bottle handling technical also make the different bottle changing easily without changing too many accessories.
5.2. This machine uses new generation stainless steel spring washing clips and the clips do not contact the upside of bottle screw avoiding the second pollution. It can both clear the inside and the outside of the bottle.
5.3. The advanced normal pressure filling principle was applied. Filling is quick, and stable. Not contacting with the liquid avoids second pollution and oxidation.
5.4. This machine applies magnetic force screw type sealing, realizing auto grasping cap, sealing. The sealing cap force can be adjusted.
5.5. Independent electricity box makes sure every electrical appliance works normally.

6. Volume of PET bottle : 0.25L-1.5L
6.1. Motor: SIEMENS BEIDE
6.2. Speed reducer: JIE brand Hangzhou
6.3. Invert speed control: Japanese Mitsubishi
6.4. PLC: Japanese Mitsubishi
6.5. Touch screen: Made in Taiwan
6.6. Electricity appliance: DELIXI

7. Diameter of bottle: 50-100mm
8. Height of bottle: 170-310mm
9. Cap diameter: plastic screw type cap diameter from 28-38mm
10. Filling temperature: Normal temperature
11. Filling pressure: Normal
12. Filling precision: ±2-3%
13. Pressure of washing: 0.2Mpa
14. Washing consuming clear water: 400kg/h
15. Gas consumption: 0.4m³ /min
16. Power of main motor: 3KW
17. Dimension: 1900×1600×2100mm
18. Weight: 2 000KG
1
set
 
3 Cap sorter 1. Power: 90w
2. Dimension: 1000×500×1600mm
3. Characteristic:
3.1 Auto unscramble cap(cap’s height should lager than diameter)
3.2 Using cap unscramble, the user shall prepare air compressor
3.3 nylon and plastic cap delivering pipes.
   
4 Conveyor 1. Model: US4/18
2. Material: SUS304 Stainless steel 1.5mm
3. Chain protecting board: high strength engineering plastic
4. Length: 12m no-grade speed control
5. Chain board: SUS304 stainless steel
6. Chain dimension: 83×38mm
7. Power: 0.75KW
1
set
 
Remark The XGF Series machine contains all above units




3. Lamp checking box
3.1 Model: DJ-1
3.2 Material: SUS304 stainless steel
      Organic glass checking light
3.3 Power: 200W
3.4 Quantity: 1 set

4. Manual putting label control desk



4.1 Model: PT-1
4.2 Material: SUS304 stainless steel               
4.3 Dimension: 2000×350×1200mm
4.4 Quantity: 2 pieces

5. Label shrink tunnel



5.1 Model:  RS-1
5.2 Material: SUS304 stainless steel
5.3 Shrink dimension: <100×120 mm 
5.4 Power: 9KW
5.5 Dimension: 1200×350×1830mm
5.6 Weight: about 100kg
5.7 pneumatic Component: DELIXI
5.8 Temperature gauge: Japan RKC

6. Ink jet coder



KN-280AE has a built-in pump without an external air source. The KN-280AE's lower solvent consumption offers further savings from our great value ranges.

KN-280AE's sealed stainless steel casing is compatible with various harsh industrial environments. And its LCD display together with its menu command can make operation much easier.

KN-280AE can print up to three lines of fonts and be integrated into high-speed production lines. Its functions and performance have reached that of international standards of the same category. Automatic ink viscosity measuring and control, fault alarm indicator and automatic hydraulic system flushing can combine to ensure the continuous stable operation of this system.

KN-280AE is capable of creating a wide range of graphics, languages, numbers and characters. Users can select different high-quality and high-speed printing modes according to their own needs. The RS232 portal provides KN-300AE with the access to a computer or network by means of Kenuohua software.

Features and Benefits:
User-friendly large LCD display (240x64 dot)
English, Chinese characters and numbers printing
26 messages (79 characters per message) database input/output
Brand/logos/symbols creation
Automatic ink viscosity measuring and control
Fault auto-check indicator
Automatic hydraulic system flushing
Flexible date choices and real time clock
Automatic synchronous serial number
Solid and durable stainless steel casing

Technical Specifications:
Dimensions: 600mm x 468mm x 300mm
Weight: 38kg
Length of print head tube: 3m
Power supply: ~220V±15%
Rated current: 2A
Ambient temperature: 5-40℃
Relative humidity: 10-90% non-condensing

Inkjet Printing Features:
Character matrix: 7x5, 7x7, 10x7, 12x12, 16x10, 16x16, 24x8
Lines of printing: Up to 3 (7x5, 7x7)
Printing speed: Up to 1076 characters/second (7x5 single line)
Variable characters/languages/logos/fonts printing
Timing and counting printing
Reversal and inverse etc, four directional inkjet printing
Automatic show of products counting, batch numbers, shift numbers
Message delayed printing
Bold: Up to 9 times
Printing height: (7x5) single line. 2.5-5mm
(16x16) single line. 5-10mm

7 .Semi-auto pack shrinking machine



The shrink tunnel is used to shrink the packed sleeve bottles. It used high temperature to shrink the PE film averagely. The heating pipes are installed on both side of the tunnel and recycling within the tunnel. The shrink temperature is 180-250ºC

 

Main parameter:
1. Voltage: 380/50HZ
2. Power: 18kw
3. Air pressure: 0.6Mpa
4. Capacity: 0-15 packages/minute
5. Packing material: PE film
6. Width of film: ≤600mm
7. Thickness of film: 0.03-0.15mm

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