6000bph Water Filling Machine Line AWWFML
  • 6000bph Water Filling Machine Line
6000bph Water Filling Machine Line
  • Description
Capacity

No. Bottle size  Capacity 
1 500ml  6000bph
2 1000ml  3000bph


Technical process

1. Filling and Packing
Air conveyor→ XGF 3-IN-1 Filling machine (Mono-block) →Conveyor→ Lamp check→label machine → Ink jet coder→ Auto PE film packing shrinking machine→ Stock

Main Product Parameter

Filling & Packing system

2. 3-IN-1 Filling Machine



Equipment list

No Equipment name Technical Parameter Qty Price
1 Air Conveyor 1. Model: FS-I
2. Material: Stainless steel SUS304, made in china
3. Length: 4m
4. Manner of bottle inputting: Bottle handling with air delivering.
5. Power of motor: 0.75KW
1
Set
 
2 Filling 3-IN-1 Machine Main Body 1. Model: XGF16-16-6
2. Capacity: 6000B/H (500ml PET standard bottle)
3. Material: The material which contact directly with the liquid is the SUS304 (Food grade), made in china. The transmission mechanism and the gear are equipped with firing A4 carbon steel.
4. The 3-in-1 is mainly used to fill pure water, Mineral water, wine.

5. Characteristic:
5.1. The all machine applies bottle handling technical and the filling valves go up-down when filling, which make sure the bottle filling goes stable, reliable during high speed. The bottle handling technical also make the different bottle changing easily without changing too many accessories.
5.2. This machine uses new generation stainless steel spring washing clips and the clips do not contact the upside of bottle screw avoiding the second pollution. It can both clear the inside and the outside of the bottle.
5.3. The advanced normal pressure filling principle was applied. Filling is quick, and stable. Not contacting with the liquid avoids second pollution and oxidation.
5.4. This machine applies magnetic force screw type sealing, realizing auto grasping cap, sealing. The sealing cap force can be adjusted.
5.5. Independent electricity box makes sure every electrical appliance works normally.

6. Disposition :
6.1. Motor: SIEMENS BEIDE
6.2. Speed reducer: JIE brand Hangzhou
6.3. Invert speed control: Japanese Mitsubishi
6.4. PLC: Japanese Mitsubishi
6.5. Touch screen: Made in Taiwan
6.6. Electricity appliance: DELIXI
6.7 Liquid control: Taiwan SIBAKE
6.8 Pneumatic element: Taiwan ARITAC

 



7. Volume of PET bottle : 0.25L-1.5L
8. Diameter of bottle: 50-110mm
9. Height of bottle: 170-310mm
10. Cap diameter: plastic screw type cap diameter from 28mm
11. Filling temperature: Normal temperature
12. Filling pressure: Normal
13. Filling precision: ±2-3%
14. Pressure of washing: 0.2Mpa
15. Washing consuming clear water: 600kg/h
16. Gas consumption: 0.4m³ /min
17. Power of main motor: 4.4KW
18. Dimension: 2400×1800×2250mm
19. Weight: 2500KG
1
set
 
3 Cap Unscramble Machine 1. Power: 90w
2. Dimension: 1000×500×1600mm

3. Characteristic:
3.1. Auto unscramble cap(cap’s height should lager than diameter)
3.2. Using cap unscramble, the user shall prepare air compressor
3.3. nylon and plastic cap delivering pipes.
   
4 Conveyor 1. Model: US4/18
2. Material: SUS304 Stainless steel 1.5mm
3. Chain protecting board: high strength engineering plastic
4. Length: 12m no-grade speed control
5. Chain board: SUS304 stainless steel
6. Chain dimension: 83×38mm
7. Power: 0.75KW
1
set
 
Remark The XGF Series machine contains all above units


3. Lamp checking box



3.1. Model: DJ-1
3.2. Power: 40w
3.3. Dimension: 800*130*300mm
3.4. Usage: TO check the filled bottles.

4. Auto Wrap Label Shrinking Machine



TB-100 series of automatically tunica-shrinkage labeling machines are the new-launch groups utilized the international advanced technology. The machines adopt high quality stainless steel and aluminum alloys abundantly to rationalize the structure and handle easily. The touch screens used on controlling circuits are easy to learn and handle. As the brand new design conception and excellent circuit design, the adjustments on a lot of equipment are decreased, and the production speed and precision of the label cutting is improved extremely.

UNIQUE CHARACTERISTICS:

1. Advanced industrial human-machine interface control. It uses high quality international brand key components.
2. Can easily be fitted and used in conjunction with other product lines.
3. Uniquely designed blade holding seat which need not be replaced. Changing blade is fast and easy.
4. Adjustment for use with various bottle types and sizes can be made without the use of tools.
5. Forced insertion design is convenient and effective.
6. Integrated features make adjustment for changing bottle type more convenient.
7. Accommodates 5"~10" core size labeling materials.
8. Suitable for square and round bottles.
9. Adjustable label insertion core.
10. Employs a high sensitivity optical fiber sensor ensuring accurate label cut.

Thermal Heating Shrink Tunnel
1. This machine applicable for PVC. PET shrink material
2. It is used with the label roll
3. The operation is easy and can be adjusted.
4. All machines applies anti high temperature Baking varnish structure.
5. Heating quickly; the temperature in tunnel can be adjust+/-5 degree
6. Product specification:
7. model: TB-100
8. capacity: 6000bph
9. Voltage 3P/220V- 380V
10. Motor power:2KW
11. Shrink power: 4.5KW
12. Dimension: 5000×900×2300mm
13.Eight: 1200KG

5. Ink jet coder



KN280 has a built-in pump without an external air source. The
KN280 lower solvent consumption offers further savings from our great value ranges.
KN280 sealed stainless steel casing is compatible with various harsh industrial environments. And its LCD display together with its menu command can make operation much easier.
KN280 can print up to three lines of fonts and be integrated into high-speed production lines. Its functions and performance have reached that of international standards of the same category. Automatic ink viscosity measuring and control, fault alarm indicator and automatic hydraulic system flushing can combine to ensure the continuous stable operation of this system.
KN280 is capable of creating a wide range of graphics, languages, numbers and characters. Users can select different high-quality and high-speed printing modes according to their own needs. The RS232 portal provides KN-300AE with the access to a computer or network by means of Kenuohua software.

Features and Benefits:
User-friendly large LCD display (240x64 dot)
English, Chinese characters and numbers printing
26 messages (79 characters per message) database input/output
Brand/logos/symbols creation
Automatic ink viscosity measuring and control
Fault auto-check indicator
Automatic hydraulic system flushing
Flexible date choices and real time clock
Automatic synchronous serial number
Solid and durable stainless steel casing

Technical Specifications:
Dimensions: 600mm x 468mm x 300mm
Weight: 38kg
Length of print head tube: 3m
Power supply: ~220V±15%
Rated current: 2A
Ambient temperature: 5-40℃
Relative humidity: 10-90% non-condensing

Inkjet Printing Features:
Character matrix: 7x5, 7x7, 10x7, 12x12, 16x10, 16x16, 24x8
Lines of printing: Up to 3 (7x5, 7x7)
Printing speed: Up to 1076 characters/second (7x5 single line)
Variable characters/languages/logos/fonts printing
Timing and counting printing
Reversal and inverse etc, four directional inkjet printing
Automatic show of products counting, batch numbers, shift numbers
Message delayed printing
Bold: Up to 9 times
Printing height: (7x5) single line. 2.5-5mm
(16x16) single line. 5-10mm

6 . Automatic PE film Pack Shrinking Machine



1. Instruction
1. Invert speed control.
2. Bottle entering→ Auto unscrambling bottle→ Pushing bottle→ Heat sealing-Cool cutting →Pressing PE→ Shrink→ Cooling.
3. This machine applies air-stirring mechanism in pushing bottle and hot sealing-cool cutting.(it uses flat silk pulse seal, the saw tooth knife cuts, the unique heat seal-cool cut mechanism, has guaranteed the packing agglutination, reliable, and artistic.
4. Automatic unscrambling bottle’s appliance makes bottle changing more quickly and conveniently.
5. Delivering film mechanism and the tensity voluntarily adjusts.
6. PLC programmable procedure control system.
7. Double air blowers,guarantees the temperature balance in the shrink stove with PAD temperature controller, that apparently saves energy.
8. It applies wing shape stainless steel heating system, which is durable for long time use.
9. The heatproof Bolivian filament special fluorine dragon transportation net belt is used in shrink part to ensure the steady of transportation and high strengthen wear proof.
10. This machine applies invert speed control net belt conveying mechanism.
11. The height of the conveyer shall be made towards client’s demand, and usually adjusting scope is 800±30mm
12. The direction of bottle entering can be adjusted according to client’s demand.

2. Parameter
2.1. Max package dimension:L420×W278×H390mm
2.2. Min package dimension:L210×W140×H100mm
2.3. Material of shrink film:PE、PVC
2.4. Thickness of shrink film:0.03—0.15mm(special demand shall be proposed for special making)
2.5. Thermal shrink temperature:it can be adjusted freely under 260℃.
2.6. Max capacity per hour: 12 bags/min (2×3)(3×3)(3×4)(4×5)(4×6)
2.7. Total heating power:18kw
2.8. Actual power:15kw/h
2.9. Suitable voltage:380/220V
2.10. Dimension:
2.11. Working air pressure 0.6-0.8Mpa,air consumption capacity: 0.3m3/min。
2.12. Gross weight:1100KG

3. Basic Disposition
3.1. Canada TOUCHWIN 4.6 inches touch screen, and PLC control system.
3.2. ARITAC air-stirring device.
3.3. Inverter made in Taiwan China.
3.4. Stainless steel wing shape heating pipe, 12 pieces with1.5kw per one.
3.5. Sino-America Bolivian filament special fluorine dragon transportation net belt
3.6. AUTONICS light electricity switch.
3.7. The main material of the equipment is carbonic steel; some parts are made of stainless steel.
3.8. Outside pack: Plastic film and wooden case.

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